Of
all the cutting processes available today, waterjet takes first place most
often, because it can cut virtually any type of material up to about 6 inches
thick. There might be times when you'll need the pinpoint accuracy of an
EDM machine, but try cutting stone or glass with one, and you'll see why
waterjet wins. Perhaps you're used to more traditional cutting machines
like saws or endmills, but again they fail in creating intricate designs or
cutting materials outside their narrow realm.
The
following list of waterjet cutting advantages is from www.waterjets.org,
where you can find lots more information on waterjet cutting.
- Cheaper
than other processes.
- Cut
virtually any material:
- pre
hardened steel
- mild
steel
- exotics
like Titanium, Inconel, Hastalloy
- gummy
304 stainless
- (most
steels cut at the same speed, whether hardened, or not.)
- Copper,
Brass, Aluminum: They are a cinch!
- brittle
materials like glass, ceramic, quartz, stone.
- laminates
- flammable
materials
- Cut
thin stuff, or thick stuff.
- Reduce
scrap by nesting shapes.
- Make
all sorts of shapes with only one tool.
- Cut
wide range of thickness’ to reasonable tolerance up to 2” (50mm) thick
- Up
to 5” (127mm) or thicker where tolerance not important, or in soft
materials.
- No
Heat Generated / No heat affected zones - this is cold cutting!
- No
mechanical stresses
- Cut
virtually any shape
- Fast
Setup
- Only
one tool to qualify / No tool changes required
- Leaves
a satin smooth finish, thus reducing secondary operations
- Clean
cutting process without gasses or oils
- Makes
its own start holes
- Narrow
kerf (0.030") removes only a small amount of material.
- Your
"scrap" metal is easier to recycle or re-use (no oily chips!)
- You
can cut different sections of a part at different cut qualities (i.e.
speeds) to reduce cost or increase precision.
- Can
easily switch between high production, and single piece production
- No
"scaley" edges, which makes it easier to make a high quality
weld
- Cuts
composite materials, or materials where dissimilar materials are glued
together
- Can cut stacks of thin
parts all at once.